How to choose a fully automatic screen screen pulling machine suitable for electronic printing

In the electronic printing industry, screen quality directly determines printing accuracy and product qualification rate, and as the core equipment of screen production, the performance adaptability of the automatic screen plate drag machine has a decisive impact on production efficiency and process stability. With the upgrading of electronic products to miniaturization and high precision, the market has put forward higher requirements for the automation level, tension control accuracy, and structural stability of the net drag machine. Shenzhen SUBIT brand is deeply involved in the field of automatic printing screen screen drawing machine, combined with industry needs and technology precipitation, sorting out the scientific selection logic for practitioners and helping to accurately match production needs.
1. Clarify the core requirements: anchor the selection basis
Before selection, it is necessary to clarify the core parameters of the production scenario to avoid the disconnection between equipment and demand, resulting in waste of production capacity or process bottlenecks.
1. Capacity and efficiency requirements
Determine the equipment automation level and operation speed according to the average daily screen output. If electronic printing enterprises need to mass-produce screen plates, they should give priority to fully automatic models, such as subit automatic screen pulling machine, through the servo motor and PLC control system linkage, a single pinch of the screen tensioning operation time can be controlled within 3 minutes, greatly exceeding the manual adjustment efficiency of semi-automatic equipment, and avoiding the consistency difference caused by manual operation. For small-batch and multi-batch production scenarios, it is necessary to pay attention to the convenience of equipment parameter switching to ensure rapid adaptation of different specifications of screen versions.
2. Screen specifications and process requirements
The screen size directly determines the effective working area of the screen drag machine, and the commonly used screen size of electronic printing ranges from 1m×2m to 2m×4m. At the same time, it is necessary to combine the type of mesh to select: stainless steel mesh yarn is suitable for high-precision printing, which requires more accurate equipment tension control; nylon and polyester mesh yarns need to have moderate tension buffering capacity to avoid excessive stretching damage of the mesh. In addition, electronic printing has extremely high requirements for screen tension uniformity, the ideal tension range is 15-20N/cm, and the error needs to be controlled within ±1N/cm, which is also the core index of selection.
2. Focus on core performance: control the key indicators of equipment
The performance of the automatic screen pulling machine directly determines the quality stability of the screen plate, and it is necessary to focus on the three core dimensions of tension control, structural design, and automation configuration.
1. Tension control accuracy: the core guarantee of screen quality
Tension uniformity is the key to avoiding pattern deformation and set deviation of screen plates, and needs to be considered from both control methods and measurement accuracy. High-quality equipment should be driven by multi-servo motors, with precision screw transmission, to ensure that the mesh is evenly stressed in all directions, such as the subit automatic net pulling machine through high-precision couplings and screw drive structure, to achieve millimeter-level adjustment of tension parameters. At the same time, the equipment needs to be equipped with a high-precision tension detection system with a resolution of ±0.5N/cm, real-time feedback of tension data and automatic calibration to avoid the problem of visual error and inconsistency between manual measurement and standard.
2. Structural stability: the premise of longevity and precision of equipment
In high-frequency and high-tension operations, the structural stability of the pulling machine directly affects the life and accuracy maintenance ability of the equipment. The fuselage should be made of high-strength steel to reduce shaking and deformation during operation; The chuck part should be equipped with wear-resistant and non-slip double-arm aluminum chucks or steel chucks to ensure that the mesh is firmly clamped and the force is evenly distributed, and to avoid damage to the mesh caused by local tension concentration. The subit automatic net pulling machine is equipped with a high-precision cylinder top mesh device, which makes the height of the mesh frame 20 mm higher than the mesh, improves the adhesive layer fit, and at the same time reduces the operating noise and wear of the equipment through a reasonable structural layout, and prolongs the service life.
3. Automation and intelligent configuration: the key to reducing costs and increasing efficiency
The core benefits of fully automated equipment are reduced manual intervention and improved consistency. When selecting, it is necessary to pay attention to the convenience of the control system, and give priority to equipment equipped with 10-inch and above touch PLC screens, which supports digital storage and recall of parameters, which is convenient for rapid switching of multi-batch production. At the same time, safety protection devices are indispensable, such as all-round safety light grilles, which can automatically stop the machine when the operator is close to the work area to avoid safety risks. The SUBIT automatic net pulling machine integrates intelligent tension memory function, which can store the process parameters of different screen plates, realize one-click start operation, and greatly reduce the skill threshold of operators.
3. Take into account the supporting capabilities: brand and after-sales cannot be ignored
The service life of electronic printing equipment is long, and brand strength and after-sales guarantee directly affect production continuity.
1. Brand technology precipitation and localization services
Choosing a brand with deep experience in the industry can better adapt to the technological upgrading needs of the electronic printing industry. As a brand focusing on automatic printing screen drag machines, Shenzhen Subit relies on the advantages of Shenzhen's manufacturing cluster to meet the needs of domestic enterprises in the selection of core components and process optimization, and provides localized pre-sales consultation and after-sales response, quickly solving problems such as equipment installation, debugging, and troubleshooting, and avoiding the pain points of slow after-sales response and long spare parts procurement cycle of imported brands.
2. After-sales guarantee and training support
A perfect after-sales system should include three major sections: equipment warranty, spare parts supply, and technical training. High-quality brands will provide a clear warranty period and have sufficient stock of original spare parts; At the same time, it provides systematic training for operators, covering equipment operation, parameter adjustment, daily maintenance, etc., to help enterprises quickly get started with equipment. Subit provides customers with a full set of factory configuration and exclusive technical support, regularly visits the operating status of the equipment, provides maintenance guidance, and ensures the long-term stable operation of the equipment.
4. Avoid selection misunderstandings: Avoid these pitfalls
Many enterprises are prone to fall into the misunderstanding of "price theory" and "emphasis on parameters over adaptation" when selecting models. It should be clear: low-priced equipment often compromises on tension control accuracy and structural materials, and long-term use is prone to accuracy attenuation and frequent failures, which increases operation and maintenance costs. Blindly pursuing high parameters and ignoring one's own production capacity and process requirements will cause functional waste. In addition, do not ignore the convenience of equipment maintenance, and pay attention to whether the equipment structure is convenient for daily cleaning and component replacement when selecting a model, so as to reduce downtime and maintenance time.
Epilogue
The high-precision demand of the electronic printing industry determines that the selection of automatic screen drawing machine needs to be based on the core logic of "precise adaptation, performance priority, and service guarantee". With its precise tension control, stable structural design, intelligent automation configuration, and localized brand service advantages, Shenzhen subit automatic printing screen screen drag machine has become the preferred choice for electronic printing enterprises to improve screen quality, reduce costs and increase efficiency. When selecting, combined with its own production capacity and process requirements, focusing on core performance indicators, and taking into account the brand and after-sales, only by selecting equipment that truly meets production needs can we choose equipment that truly meets production needs and build a solid hardware foundation for the development of enterprises.