Subit stencil inspection machine: technical hard-core, quality benchmark

As a professional manufacturer of stencil inspection machines in the SMT industry, Shenzhen Subit has always taken "accurate detection, efficient empowerment, stability and reliability" as its core, and has created cost-effective testing equipment suitable for all scenarios of electronic manufacturing with years of technical precipitation and industry practice. The following is a comprehensive analysis of the differentiated advantages of Subit stencil inspection machines from six core dimensions.
1. Ultra-high-precision testing: control micron-level quality details
The Subit stencil inspection machine is equipped with imported high-resolution industrial cameras and laser sensing systems, with a core detection accuracy of ±1μm and a repeat positioning accuracy of ≤0.5μm.
It supports multi-dimensional detection such as mesh aperture diameter, mesh spacing, opening shape, and bridge width, and accurately identifies common defects such as missing holes, blocked holes, deformations, and burrs.
Using dual-source cross-illumination technology and image enhancement algorithms, even ultra-fine stencils (minimum aperture of 0.1mm) can achieve clear imaging and accurate judgment, fully meeting the production needs of precision electronic components.
2. Efficient testing rhythm: match the needs of mass production
The equipment breaks through the bottleneck of traditional inspection efficiency, realizes the dual speed of "high-speed scanning + rapid analysis", and only takes 3-5 minutes to inspect a single 420×520mm standard stencil.
Equipped with a self-developed parallel processing chip, it also supports continuous detection of batch stencil, automatically completes the connection of loading and unloading, and does not require frequent manual intervention.
Real-time generation of reports on inspection data supports defect marking and traceability, greatly reducing manual review time and helping the production line achieve a rapid closed loop of "inspection-rectification".
3. Intelligent operation experience: reduce manpower and learning costs
Simplify the operation process with intelligent technology, so that even non-professionals can get started quickly.
Equipped with a large 10-inch touch screen, built-in visual operation interface, support one-click start inspection, automatic defect classification, no need for complex parameter setting.
Integrated AI intelligent algorithms, it can independently learn the testing standards of different stencil types, automatically optimize the detection parameters, and support custom defect determination rules to adapt to the inspection needs of multi-specification stencil.
Equipped with a data management system, it supports the export of inspection records, historical data query and trend analysis, and provides data support for production process optimization.
4. Stable and durable design: suitable for harsh industrial environments
Based on industrial production scenarios, it ensures the long-term stable operation of equipment in an all-round way from materials to processes.
The fuselage is made of high-strength aluminum alloy integrated molding, with precision linear guide rails and ball screws, which are highly anti-interference and shock-resistant, ensuring that the long-term operation accuracy does not drift.
The core components (camera, sensor, light source) are all selected from internationally renowned brands, and have been tested for 10,000 hours of continuous operation, with a failure rate of less than 0.5%.
It supports 24-hour uninterrupted work, adapts to complex environments such as high temperature, high humidity, and dust in the workshop of electronic factories, with long maintenance cycles and low maintenance costs.
5. Flexible customization capabilities: adapt to the needs of full-scenario detection
Provide personalized solutions for different customers' production scales and stencil specifications.
It supports a variety of stencil sizes (minimum 100×100mm, maximum 600×600mm), and can be adapted to various types such as ordinary stencil, laser stencil, electropolished stencil, etc.
According to the special needs of customers, new testing items (such as stencil tension testing, thickness testing) can be customized, or connected to the MES production management system to achieve seamless collaboration between inspection data and production systems.
For different scenarios such as small-batch trial production and large-scale mass production, it provides multi-gear equipment options such as standard version, high-efficiency version, and customized version, taking into account cost-effectiveness and practicality.
Shenzhen Subit has always been with the mission of "promoting the quality upgrade of electronic manufacturing", and has become the preferred partner of many electronic manufacturing enterprises with technological innovation and quality adherence. From precision electronic components to large-scale equipment motherboard production, Subit stencil inspection machines build a solid line of quality defense for every production process with stable performance, accurate inspection, and efficient experience.